Parking Brake Pedal [Foot type]
| 1. |
Remove the crash pad lower panel. (Refer to
the Body group-crash pad) |
| 2. |
Remove the junction box. (Refer to the Body
Electrical System group - Fuses and
Relays) |
| 3. |
Disconnect the parking brake switch connector
(A).

|
| 4. |
Remove the parking brake pedal mounting bolts
(A) and nut.(B)

|
| 5. |
Remove the parking brake cable mounting
bolts. |
| 6. |
Remove the parking brake cable adjusting
nut(A) and the fixing clip(B), and then remove the parking brake
pedal.

|
| 7. |
Remove the floor console. (Refer to the Body
group - Console) |
| 8. |
Remove the floor console bracket.

|
| 9. |
Remove the paring brake cable (B) after
removing the cable retainer (A).

|
| 10. |
Raise the vehicle, and make sure it is
securely supported. |
| 11. |
Remove the parking brake cable (B) after
removing the fixing clip (A).

|
| 12. |
Loosen the parking brake cable bracket bolts
and remove the rear parking brake
cable. |
Parking Brake Lever [Hand type]
| 1. |
Remove the floor console. (Refer to the Body
group - Console) |
| 2. |
Remove the floor console bracket.
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|
| 3. |
Disconnect the parking brake switch connector
(A).

|
| 4. |
Remove the parking brake cable (B) after
removing the cable retainer (A).
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|
| 5. |
Remove the parking brake lever assembly after
removing the 4 bolts as shown below.

|
| 6. |
Raise the vehicle and make sure it is securely
supported. |
| 7. |
Remove the parking brake cable(B) after
removing the fixing clip (A).
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|
| 8. |
Loosen the parking brake cable braket bolts
and remove the parking brake cable. |
Parking Brake Shoe
| 1. |
Raise the vehicle, and make sure it is
securely supported. |
| 2. |
Remove the rear tire and
wheel. |
| 3. |
Remove the rear brake caliper and Rear disc
brake.
(Refer to "Rear disc brake
removal") |
| 4. |
Remove the parking brake cable (B), after
removing the fixing clip (A).

|
| 5. |
Loosen the hub assembly mounting bolts (A),
and then remove the hub assembly and parking brake
assembly.

|
| 6. |
Remove the adjuster assembly (B) and the lower
return spring (A).

|
| 7. |
Remove the upper return spring (C) operating
lever assembly (D).

|
| 8. |
Remove the shoe hold down pin (A) and the
spring (B) by pressing and rotating the spring.

|
| 9. |
Remove the brake shoes
(C). |
Parking Brake Shoe
| 1. |
Install the shoe hold down pin (A) and spring
(B) by pressing and rotating the spring.

|
| 2. |
Install the operating lever assembly (D) and
the upper return spring (C).
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|
| 3. |
Install the adjuster assembly (B) and the
lower return spring (A).
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|
| 4. |
Install the hub assembly and the parking brake
assembly, and then install mounting bolts (A).

|
| 5. |
Install the parking brake cable (B), and then
install the fixing clip (A).

|
| 6. |
Install the rear brake disc, then adjust the
rear brake shoe clearance.
| (1) |
Remove the plug from the
disc. |
| (2) |
Rotate the toothed wheel of adjuster by
a screw driver until the disc is not moving, and then return
it by 7~8 notches in the opposite
direction. | |
| 7. |
Install the brake caliper assembly. (Refer to
"Rear brake installation") |
| 8. |
Install the tire and wheel, after installing
the plug on the disc. |
| 9. |
If the parking brake shoe or the brake disc
are replaced a newly one, perform the brake shoe bed-in
procedure.
| (1) |
Hand type - While operating the arking
brake pedal for 68.6N (7kgf, 15.4 lbf) effort, drive the
vehicle 500 meters (0.31 miles) at the speed of 60kph (37
mph).
Foot type - While operating the parking
brake lever for 98N (10kgf, 22lbf) effort, drive the vehicle
500 meters (0.31 miles) at the speed of 60kph (37
mph). |
| (2) |
Repeat the above procedure more than
three times. |
| (3) |
Must be held on 20% uphill.
|
After adjusting parking brake,
notice following matter;
| 1. |
Must be free from troubles
when the parking pedal is operated at 686.5 N (70
kgf, 154 lbf). |
| 2. |
Check that all parts move
smoothly. |
| 3. |
The parking brake indicator
lamp must be on after the parking pedal is worked
and must be off after the pedal is
released. | | | |
Parking Brake Lever [Hand Type]
| 1. |
Install the parking brake lever assembly, then
tighten the mounting bolts.
Tightening
torque:
19.6 ~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~
21.7 lb-ft)
|
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|
| 2. |
Install the parking brake cable (B) and then
cable retainer (A).

|
| 3. |
Apply a coating of the specified grease to
each sliding parts (A) of the ratchet plate or the ratchet
pawl.
Specified
grease :
Multi purpose grease SAE J310, NLGI
No.2
|

|
| 4. |
Install the parking brake cable adjuster, then
adjust the parking brake lever stroke by turning adjusting nut
(A).
Parking brake
lever stroke :
5 cliks (Pull the lever with
20kgf)
|
|
After repairing the parking brake shoe,
adjust the brake shoe clearance, and then adjust the parking
brake lever stroke. (Refer to "Parking brake shoe
installation") |


|
| 5. |
Install the floor console
bracket.

|
| 6. |
Release the parking brake lever fully, and
check that parking brakes do not drag when the rear wheels are
turned. Readjust if necessary. |
| 7. |
Make sure that the parking brakes are fully
applied when the parking brake lever is pulled up
fully. |
| 8. |
Reconnect the connector of parking brake
switch.
|
Inspect the continuity of parking brake
switch. |
When the brake lever is pulled :
continuity
When the brake lever is released : no
continuity
| |
| 9. |
Install the floor console. (Refer to Body
group - "Floor console") |
Parking Brake Pedal [Foot type]
| 1. |
Install the parking brake
cable. |
| 2. |
Install the floor console
bracket.

|
| 3. |
Install the floor console. (Refer to the Body
group - console) |
| 4. |
Install the holding clip (B) and the cable
adjusting nut(A) after fixing the parking brake cable.

|
| 5. |
Install the parking brake pedal, and then
install the parking brake pedal mounting bolts (A) and nuts
(B).
Tightening
torque:
Bolts (A): 8.8 ~ 13.7N.m (0.9 ~ 1.4
kgf.m, 6.5 ~ 10.1lb-ft)
Nuts (B): 9.8 ~ 14.7N.m (1.0 ~ 1.5
kgf.m, 7.2 ~ 10.8 lb-ft)
|

|
| 6. |
Adjust the parking brake pedal stroke by
turning the adjusting nut (A).
| (1) |
Operate the parking brake pedal through
a full stroke over 3 times for setting the parking
cables.

|
| (2) |
Adjust the adjusting nut (A) for parking
brake pedal stroke 4~5notches when operating effort is
196N(20kgf.44lb).
| 1. |
The parking brake adjustment
must be carried out after adjusting the rear
shoe. |
| 2. |
After adjusting parking
brake, notice following
matter. |
| 1) |
Must be free from clearance
between adjusting nut and
pin. |
| 2) |
Check securely that the
brake is not
dragging. | | | |
| 7. |
Reconnect the parking brake switch
connector(A).

|
| 8. |
Install the juncting box. (Refer to the Body
Electrical System group - Fuses and
Relays) |
| 9. |
Install the crash pad lower panel. (Refer to
Body group - Crash pad) |
Parking Brake Shoe Clearance Adjustment
| 1. |
Raise the vehicle, and make sure it is
securely supported. |
| 2. |
Remove the rear tire and
wheel. |
| 3. |
Remove the plug (A) from the
disc.

|
| 4. |
Rotate the toothed wheel of adjuster by a
screw driver until the disc is not moving, and then return it by 7~8
notches in the opposite direction. |
| 5. |
Install the rear wheel & tire after
installing the plug on the disc. |
Parking Brake Pedal Stroke Adjustment
| 1. |
Operate the parking brake pedal through a full
stroke over 3 times for setting the parking
cables. |
| 2. |
Adjust the adjusting nut(A) for parking barke
pedal stoke 4~5 notches when operating effort is 196N(20kgf,
44lbf)
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| 1. |
The parking brake adjustment must
be carried out after adjusting the rear
shoe. |
| 2. |
After adjusting parking brake,
notice following
matter. |
| 1) |
Must be free from clearance
between adjusting nut and
pin. |
| 2) |
Check securely that the brake is
not
dragging. | | |
Parking Brake Lever Stroke Adjustment
| 1. |
Raise the vehicle, and make sure it is
securely supported. |
| 2. |
Loosen the mounting screws, then remove the
console rear cover.

|
| 3. |
Adjust the parking brake lever stroke by
turning adjusting nut (A).
Parking brake
lever stroke :
5 cliks (Pull the lever with
20kgf)
|
|
After repairing the parking brake shoe,
adjust the brake shoe clearance, and then adjust the parking
brake lever stroke. (Refer to "Parking brake shoe
installation") |
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|
| 4. |
Release the parking brake lever fully, and
check that parking brakes do not drag when the rear wheels are
turned. Readjust if necessary. |
| 5. |
Make sure that the parking brakes are fully
applied when the parking brake lever is pulled up
fully. |
| 6. |
Install the console rear
cover. |